ARK Solar Earthing and Lightning Protection Accessories on utility scale solar farm
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ARK MAKE · SOLAR FARMS · ROOFTOP · FLOATING PV · PAN-INDIA SUPPLY

Solar Earthing & Lightning Protection Accessories
Engineered to IS 3043 & IS/IEC 62305.

DFMHUB manufactures and supplies ARK Make certified solar earthing and external lightning protection hardware for utility-scale solar farms, industrial rooftop PV arrays, and floating solar installations across India.

500+ MWpSOLAR CAPACITY PROTECTED
25+ YRSCORROSION RESISTANCE
100%TYPE-TESTED TO IEC 62561
PAN-INDIASITE DISPATCH & SUPPORT
ENGINEERING CHALLENGE IN SOLAR PV

Why Coordinated Earthing & Lightning Protection Matter in Solar Plants

Utility-scale solar farms, industrial rooftop installations, and floating PV arrays encompass thousands of conductive module frames, high-voltage DC string cables, inverters, and sensitive SCADA networks spread over wide, exposed terrain.

Step & Touch Potential Protection for Field Personnel

In multi-megawatt solar plants, ground fault currents create dangerous localized potential gradients. An engineered equipotential grid dissipates fault energy safely to prevent shock hazards for O&M teams.

Galvanic Corrosion & Positive Contact Integrity

Combining aluminium module frames with galvanized or copper grounding without certified bimetallic clamps triggers electrochemical corrosion, resulting in high-resistance hotspots and fire risks.

Direct Strike & Electromagnetic Pulse (LEMP) Defense

A lightning strike to an unshielded PV table propagates destructive transient surges down DC cables into central inverters and tracker electronics. Coordinated air-terminals and SPDs eliminate catastrophic downtime.

ARK Make Solar Earthing and Lightning Protection hardware installation on PV array
ENGINEERED SOLAR BOS HARDWARE

ARK Make BOS clamps & conductors installed across multi-megawatt solar plants.

ARK Make by DFMHUB — Engineering-Led Supply

There is no single universal earthing layout suitable for every solar project. DFMHUB reviews your plant layout, soil resistivity, DC string architecture, and structural geometry to provide an exact, standards-compliant BOQ.

Coordinated Solar Plant Earthing & LPS Flow:
Module Frame (BOS Clamps)Mounting Structure ContinuityArray Perimeter ConductorsEquipotential Inverter BondingLow-Resistance Earth TerminationCoordinated External LPS Interface
DESIGN & TESTING STANDARDS

The Codes Every ARK Make Solar System Is Built To

Designed as per IS/IEC 62305, IS 3043, and tested in accordance with the IEC 62561 series, ARK Make accessories ensure durable safety across diverse Indian soil chemistries and climatic zones.

IS/IEC 62305 (Parts 1–4)

Protection Against Lightning

Governs lightning risk assessment, rolling sphere air-termination geometry, down-conductor spacing, and LEMP protection for PV fields.

IS 3043:2018

Code of Practice for Earthing

Indian standard detailing grounding grid design, fault-current dissipation, touch/step voltage safety, and electrode specifications.

IEC 62561 (Parts 1–7)

LPS Components (LPSC)

Defines testing and construction requirements for clamps, bonding connectors, conductors, earth pit chambers, and soil enhancing compounds.

IEC 60364-7-712

Solar Photovoltaic (PV) Systems

Specifies electrical installation safety rules, equipotential bonding requirements, and DC-side isolation for solar PV power systems.

IEC 61643-31 / IS 16571

Surge Protective Devices (SPDs)

Governs performance, testing, and selection of Type 1 & Type 2 SPDs connected to the DC side of solar installations up to 1500V.

CEA Regulations 2019

Technical Safety Standards

Central Electricity Authority mandatory statutory guidelines for the safety and grounding of grid-tied renewable generation plants in India.

ENGINEERED FOR COMPLIANCE. BUILT FOR SOLAR LIFECYCLE RELIABILITY.

Every ARK component is delivered with verifiable mill test certificates (MTC), galvanising test reports, and IEC 62561 type-test records required for CEA, DISCOM, and Third-Party Technical Audits.

SOLAR EARTHING ACCESSORIES

ARK Solar Earthing & Bonding Hardware Catalog

Manufactured with high-conductivity materials and robust corrosion protection for repeatable, fault-tolerant solar plant connections.

BOS Earthing Clamp

ARK-HG01

Bonding and earthing connection for compatible solar module frames or mounting structures where positive mechanical electrical continuity is specified.

Positive tooth bite penetrates anodized coating
Corrosion resistant hardware
Quick torque-controlled fastening

GI Earthing Strip

ARK-GI Series

Hot-dip galvanised steel flat strip for main array perimeter earthing grids and supplementary bonding in accordance with IS 3043.

Uniform 86+ micron zinc coating
High mechanical tensile strength
Pan-India bulk reel/strip supply

Copper Earthing Strip

ARK-CU Series

99.9% pure electrolytic tough pitch (ETP) copper strip for inverter rooms, transformer stations, and high-conductivity grounding busbars.

99.9% electrolytic grade copper
High short-circuit withstand capacity
Low electrical resistivity

10 mm Copper Bonded Conductor

ARK-CU10

Molecularly bonded copper over high-tensile steel core for array earthing rings, down conductors, and buried grid interconnections.

250+ micron copper bonding
Flexible and easy to lay in trenches
Immune to copper scrap theft

Earth Pit Inspection Cover

ARK-EP01

Heavy-duty poly-plastic & FRP earth inspection chamber providing quick access for regular earth resistance measurement and maintenance checks.

5+ Ton load bearing rating
UV & weather stabilized polymer
Clear identification marker tag

Chemical Earthing Compound

ARK-CH01

Environmentally safe, carbon & mineral-based soil enhancement compound engineered to maintain low earth resistance in dry/sandy solar terrain.

Non-leaching & non-corrosive
IEC 62561-7 compliant
Maintains moisture retention year-round

Equipotential Bonding Bar

ARK-EQ01

Centralised copper busbar with disconnecting link for bonding string inverters, tracker motors, DC combiner boxes, and structure rings.

Tinned copper busbar base
Removable test link for audits
Supplied with insulating standoff bases

SS & GI U-Bolt Clamp

ARK-UB01

Precision mechanical clamp for joining conductors to pipe-type foundation piles, module mounting torque tubes, and driven earth rods.

High gripping torque without deformation
Stainless Steel 304/316 or HDG
Zero loose contact risk

Four-Way Cross Connectors

ARK-CRS Series

Heavy-duty cross connector for secure orthogonal jointing of flat strips and round conductors in grid mesh ground layouts.

Tested to IEC 62561-1
Dual bolt clamping pressure
Eliminates unreliable site welding

Custom Solar Structure Clamps

Custom ARK Series

Tailored bonding brackets engineered for specific tracker torque tubes, fixed-tilt purlins, and specialized solar structural profiles.

Manufactured to client drawings
Factory batch tested
Short turnaround delivery
Component NameARK Model CodeSolar Project Function
BOS Earthing ClampARK-HG01Bonding and earthing connection for compatible solar module frames or mounting structures where positive mechanical electrical continuity is specified.
GI Earthing StripARK-GI SeriesHot-dip galvanised steel flat strip for main array perimeter earthing grids and supplementary bonding in accordance with IS 3043.
Copper Earthing StripARK-CU Series99.9% pure electrolytic tough pitch (ETP) copper strip for inverter rooms, transformer stations, and high-conductivity grounding busbars.
10 mm Copper Bonded ConductorARK-CU10Molecularly bonded copper over high-tensile steel core for array earthing rings, down conductors, and buried grid interconnections.
Earth Pit Inspection CoverARK-EP01Heavy-duty poly-plastic & FRP earth inspection chamber providing quick access for regular earth resistance measurement and maintenance checks.
Chemical Earthing CompoundARK-CH01Environmentally safe, carbon & mineral-based soil enhancement compound engineered to maintain low earth resistance in dry/sandy solar terrain.
Equipotential Bonding BarARK-EQ01Centralised copper busbar with disconnecting link for bonding string inverters, tracker motors, DC combiner boxes, and structure rings.
SS & GI U-Bolt ClampARK-UB01Precision mechanical clamp for joining conductors to pipe-type foundation piles, module mounting torque tubes, and driven earth rods.
Four-Way Cross ConnectorsARK-CRS SeriesHeavy-duty cross connector for secure orthogonal jointing of flat strips and round conductors in grid mesh ground layouts.
Custom Solar Structure ClampsCustom ARK SeriesTailored bonding brackets engineered for specific tracker torque tubes, fixed-tilt purlins, and specialized solar structural profiles.
EXTERNAL LIGHTNING PROTECTION

ARK External LPS Components for Solar Installations

Type-tested air terminals, conductor clamps, non-penetrating rooftop holders, and lightning event counters.

Air Terminal Finial Rod

ARK-AT01

Solid electrolytic copper, aluminium, and stainless-steel interceptor finial with machined multi-point discharge tip.

0.5 m to 3 m lengths
IS/IEC 62305-3 compliant
Superior discharge efficiency

4m Galvanised Tripod Mast

ARK-AT04

Free-standing or fixed elevated tripod air terminal mast for inverter stations, control rooms, and solar farm substations.

High wind-speed withstand rating
Heavy-duty hot-dip galvanised structure
Pre-drilled down conductor guides

Heavy-Duty Base Mounting Plate

ARK-AT16

Rigid flat/pitched surface mounting base for securing air terminals to concrete rooftops, transformer walls, and tracker posts.

Multiple anchor hole positions
Available in Brass, Al & GI
Secure mechanical anchoring

8 mm Aluminium Down Conductor

ARK-AL08

Solid smooth aluminium round conductor wire engineered for rooftop air termination meshes and down conductor routes.

Lightweight & non-staining
Easy hand bending on site
High current carrying capacity

UV-Resistant Parapet Holder

ARK-PH08

Engineered nylon/polypropylene clamp designed to guide 8mm round conductor along parapet coping without masonry drilling.

UV stabilized polymer
Snap-fit conductor locking
Maintains neat aesthetic alignment

Weighted Flat Roof Conductor Holder

ARK-FL08

Concrete-filled or ballast base holder for routing conductors across flat industrial solar rooftops without membrane piercing.

No roof penetration required
Prevents waterproofing leaks
Withstands heavy wind drag

Aluminium Expansion Piece

ARK-EP08

Preformed bridge piece designed to absorb linear thermal expansion and contraction across long continuous solar array conductor runs.

Prevents fastener pull-out
Accommodates 40°C+ thermal swing
Ensures continuous conductivity

Standing-Seam Metal Roof Clamp

ARK-SS01

Non-penetrating mechanical clamp designed to lock conductor routes directly onto standing seam metal roof ribs on industrial sheds.

Zero roof perforation
Preserves factory roof warranty
High clamp tear-off strength

Trapezoidal Profile Roof Clamp

ARK-SS02

Conductor holder for trapezoidal ribbed industrial roofs with EPDM weather sealing washers and stainless steel fixings.

EPDM water-tight sealing
Fits standard sheet profiles
Corrosion resistant SS fasteners

Parallel Straight Connector

ARK-SL01

Two-screw mechanical joint component for creating continuous electrical links between successive 8-10mm conductor reels.

High contact surface area
IEC 62561-1 tested
Low contact resistance

Disconnecting Test Joint

ARK-TL01

Accessible test link box placed at 1.5m above ground to isolate earth termination from the down conductor during maintenance checks.

Easy disconnect for megger testing
Clear weatherproof housing
Standardized testing point

Lightning Strike Counter

ARK-LC01

Non-resettable electromagnetic pulse flash counter recording direct lightning discharge events on the solar plant down-conductor.

No external battery needed
Registers up to 999,999 strikes
IP67 outdoor weatherproof rating
SECTOR SOLUTIONS

Application-Specific Solar Engineering

Different solar installations pose unique environmental and structural challenges. ARK Make accessories are tailored for utility ground mounts, aquatic floating solar arrays, and industrial C&I rooftops.

Ground-Mounted Solar Farms

Utility-scale solar fields span hundreds of acres. Protection focuses on array perimeter ring earthing, low-impedance substation grounding, 4m elevated tripod masts, and BOS module clamps across thousands of tracker rows.

Heavy-duty Hot Dip Galvanised strips
Chemical earthing for arid desert soils
Rolling sphere 4m tripod air terminals

Floating Solar PV Projects

Floating arrays on reservoirs operate in 100% relative humidity with continuous wave motion. Requires highly flexible conductors, 316-grade stainless steel hardware, and specialized shore-to-water transition bonding.

SS 316 marine-grade bonding clamps
Flexibility joints for wave oscillation
Shore transition bonding terminals

Commercial Rooftop Solar

Industrial sheds require non-penetrating standing seam clamps (ARK-SS01) or ballast roof holders to preserve factory waterproofing warranties while maintaining safe separation distances from existing LPS networks.

Non-penetrating standing seam clamps
Lightweight 8mm round aluminium wire
Separation distance calculation support
COMPARISON EVALUATION

ARK Engineered Solar Accessories vs Generic Unspecified Hardware

Solar EPC contractors and project consultants should evaluate whether earthing accessories support the long-term 25-year design life of the solar power plant.

Evaluation Criteria
ARK Engineered Approach
Generic Unspecified Market Materials
System Engineering ApproachEngineered solar package mapped to site drawings & IEC 62305Random loose parts bought from generic unverified suppliers
BOS Clamp CompatibilityPenetrates anodization layer reliably without galvanic corrosionOften non-standard hardware causing loose contacts & hot-spots
Galvanising & Coating Quality86+ micron HDG coating & 250+ micron pure copper bondingSub-standard zinc or thin electroplating failing in 2–3 years
Component Testing EvidenceTested to applicable IEC 62561 standards with traceable test reportsNo type-test certificates; fails consultant technical audits
BOQ Line-Item MappingDedicated technical review to eliminate mismatches before dispatchSupplier provides whatever is in stock; requires site alterations
Application DiversityTailored ranges for Ground Utility, Floating PV & Industrial ShedsOne-size-fits-all products unsuitable for specialized terrain
Pan-India Site DeliveryCoordinated batch dispatches with packing lists to remote project sitesFrequent delivery delays and missing hardware in transport
Procurement Advisory:Failure of low-cost grounding hardware represents the single most common cause of solar field inverter tripping and warranty disputes. Specifying batch-tested ARK Make components eliminates installation rejection risks during final plant handover.
EPC QUOTATION GUIDELINES

10-Point Solar BOQ Review Checklist

Share the following project parameters for rapid 24-hour BOQ mapping and line-item quotation:

1. Plant Capacity (MW/MWp)
2. Project Installation Type
3. Array General Arrangement (GA)
4. Single Line Diagram (SLD)
5. Itemised Material BOQ
6. Conductor Gauge & Material
7. Module Mounting Structure Detail
8. Substation & Inverter Layout
9. Soil Resistivity (Wenner Test)
10. Delivery Schedule & Site Location
FREQUENTLY ASKED QUESTIONS

Solar Earthing & Lightning Protection — FAQs

Technical answers regarding BOS clamps, rolling sphere coverage, floating solar protection, and BOQ review.

Solar plants feature extensive metallic structures, high-voltage DC string cables, inverter transformers, and sensitive SCADA monitoring equipment spread across open, exposed terrain. A coordinated earthing and lightning protection system prevents dangerous touch/step voltages for maintenance personnel, averts direct strike physical damage, and safeguards string inverters from transient surge overvoltages.
PROJECT QUOTATION & BOQ REVIEW

Need Solar Earthing or Lightning Protection Materials?

Planning a utility-scale solar farm, rooftop PV plant, or floating solar project? Share your drawings, BOQ, or project specifications. Our engineering team in Bengaluru will prepare an itemised quotation with batch-test certifications.

ARK MAKE BY DFMHUB — ENGINEERING-LED LIGHTNING PROTECTION

Send DFMHUB your:

Project location + building dimensions + height + roof plan + electrical layout + project specification.

The engineering team can review the project requirements and recommend the appropriate LPS design, ARK components and BOQ.

  • Risk assessment to IS/IEC 62305-2
  • IEC 62561 type-tested ARK Make components
  • Direct instant response on WhatsApp

Submitting pre-fills your enquiry in WhatsApp and opens a direct chat with our engineering team.